At Holtex Ltd, we pride ourselves on turning engineering challenges into opportunities for innovation. Recently, we undertook a significant reverse engineering project for a key client in the oil and gas sector. The task: to recreate legacy pump components that had been machined from solid over three decades ago, and for which original technical drawings no longer existed.
Using advanced 3D scanning and high-accuracy coordinate measuring systems, our engineering team captured precise data from the worn components. We then used SolidWorks to build robust CAD models, identifying material improvements and integrating subtle design tweaks to enhance wear resistance. Once verified, these models were transferred to our 5-axis machining centres for precision remanufacture.
The project proved the power of combining modern digital workflows with traditional craftsmanship. Not only did we extend the operational life of a high-value pump assembly, but we also enabled our client to avoid lengthy international procurement times. With full traceability and rigorous quality control, we supplied the parts faster and more cost-effectively than the OEM.
This work cements Holtex’s position as a trusted partner for oil and gas operators looking to maintain critical infrastructure without compromising on quality. Whether it’s obsolescence, failure analysis, or performance enhancement, our reverse engineering capabilities help breathe new life into old equipment, ensuring clients remain agile in a high-demand, high-stakes industry.
Using advanced 3D scanning and high-accuracy coordinate measuring systems, our engineering team captured precise data from the worn components. We then used SolidWorks to build robust CAD models, identifying material improvements and integrating subtle design tweaks to enhance wear resistance. Once verified, these models were transferred to our 5-axis machining centres for precision remanufacture.
The project proved the power of combining modern digital workflows with traditional craftsmanship. Not only did we extend the operational life of a high-value pump assembly, but we also enabled our client to avoid lengthy international procurement times. With full traceability and rigorous quality control, we supplied the parts faster and more cost-effectively than the OEM.
This work cements Holtex’s position as a trusted partner for oil and gas operators looking to maintain critical infrastructure without compromising on quality. Whether it’s obsolescence, failure analysis, or performance enhancement, our reverse engineering capabilities help breathe new life into old equipment, ensuring clients remain agile in a high-demand, high-stakes industry.
